Improvement of cutting tool performance during machining process by using different shim

Modern metal processing is characterized by high spindle speed machines causing high frequency vibrations. This significantly increases the requirements for stiffness and damping of cutting tool. The purpose of this study is to improve the quality of machined surface and the efficiency of hard turning using shim with high damping properties in the clamp set of insert. Five shims made of ceramic, epoxy granite, sandstone, granite and chlorite schist are proposed. Computer simulation and experimental investigation are provided to analysis the state of stress–strain in clamp set construction of insert. Static and dynamic characteristics of cutting tool with shim made of different materials are studied. In addition, the relationship between vibro-acoustic signal and material of the shim, wear of cutting edge, surface roughness and cutting conditions during hard turning are analyzed. It is concluded that using shim made of epoxy granite and sandstone improved damping capacity of the cutting tool and surface roughness by reducing vibration during machining process. © 2017 Politechnika Wrocławska