Selection of the design of a hot heat exchanger of an automotive thermoelectric generator for an urban driving cycle

It is considered for combustion engines to have nearly 60-70% of fuel energy to be dissipated to the environment by the exhaust gases. Automobile thermoelectric generator (ATEG) application is proved to be a solution for increasing vehicle fuel economy by exhaust gas waste heat recovery. The overall efficiency of ATEG system highly depends on its hot heat exchanger, which is designed to remove heat from the exhaust gases to thermoelectric modules that generate electricity. Intensification of heat transfer in ATEG prototypes is usually achieved by using finning and tabulators. However, the modification of inner side of hot heat exchanger increases the hydraulic resistance of the exhaust system, which adversely affects the power and efficiency of the engine. In this work, we investigate the designs of hot heat exchangers with different configurations of the inner surface and evaluate their impact on the engine power during the modern urban driving cycle. © Published under licence by IOP Publishing Ltd.